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KDC2500, front view

KDC2500 — Precision dispensing controller for micro-dispensing

MingsealLab trial availableInstallation and trainingCDS technical support
Brand
Mingseal
Model
KDC2500
Dispensing method
Pulsed pneumatic
Modes
Timed (TIMED) / linked (LINKAGE)
Minimum dose
0.01 mg
Cycle time
< 0.1 s
Price
On request
Trials on your partsFluid and process validation in our Demo-Lab in Bussy-Saint-Martin.
Installation and trainingCommissioning, adjustments and hands-on training by our technicians.
Technical supportA team in France for set-up, troubleshooting and follow-up.
Consumables and partsNeedles, syringes and wear parts for your production runs.
Detailed information Product description

Detailed information

BrandMingseal
ModelKDC2500
CertificationCE
Stored programs100
Output pressure0.03 to 0.5 MPa
Dispensing time0.001 to 999.9 s
Suck-back vacuum−20 to 0 kPa
CommunicationRS232 / RS485
Dimensions260 × 252 × 100 mm
Weight4.5 kg

Product description

The KDC series is designed for ultra-precise micro-dispensing and unattended automated production lines. Thanks to its performance and advanced algorithms, it dispenses down to 0.01 mg with a cycle time of less than 0.1 s. It is particularly suited to semiconductors, MEMS and precision electronics. Its active, real-time compensation functions ensure stable and efficient dispensing.

Features and benefits

Automatic level compensation

The quantity deviation caused by the falling level in the syringe is corrected: dispensing remains stable from the start to the end of the syringe.

Automatic vacuum compensation

Anti-drip suck-back is controlled automatically: it prevents drips and helps remove bubbles.

Low-adhesive alert

The remaining quantity is measured and compared with the set threshold: the controller warns you in time to change the syringe and avoid defects.

Two dispensing modes

Timed mode (TIMED) or linked mode (LINKAGE), depending on your workstation or robot.

Easy integration

RS232 / RS485 communication and 100 stored programs for simple integration into an automated line.

Problems solved

Problem

Dispensing solder paste or silver paste in chip and MEMS packaging with conventional valves

Low yield or high consumable costs: type 5 and 6 solder balls break under impact and clog the nozzle.

Problem

Conventional pneumatic controller

Slow output pressure response and poor stability at low pressure: poor dispensing consistency.

The solution: the KDC controller, combined with high-precision needles, solves both problems.

Technical specifications

Dispensing methodPulsed pneumaticDispensing modesTimed (TIMED) / linked (LINKAGE)
Main functionsAutomatic anti-drip suck-back, low-adhesive alert, quantity compensation according to the detected level
Input air pressure0.6 to 0.7 MPa (optimum 0.6 MPa)Output air pressure0.03 to 0.5 MPa
Dispensing time0.001 to 999.9 sSuck-back vacuum−20 to 0 kPa
Stored programs100CommunicationRS232 / RS485
Power supply220 V AC, 50 HzPower15 W
Dimensions (W × D × H)260 × 252 × 100 mmWeight4.5 kg · CE

Application areas

Bonding of structural parts of SMD inductors

Bonding of VCM parts

Solder paste dispensing on MEMS

AA process for camera modules (CCM)

Bonding of lens compression rings

Conductive silver paste for phone screens and 3D Touch UV bonding

Trials on your own parts and fluids can be carried out in our laboratory. Discover our testing services

Let's talk about your application

A dispensing or dosing need? Let's try it on your parts.

Tell us which fluid you dispense, at what rate and with what tolerance: we will propose the right configuration, a detailed quotation and, if you wish, a trial on your own parts in our laboratory.

CDS Electronique · Bussy-Saint-Martin (77) · Mon–Thu 9am–6pm · Fri 9am–12pm